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Turnout Remover and Carrier System

In the evolving and challenging field of Maintenance of Way (MOW), ensuring both safety and operational efficiency is critical. The Affective Rail & Plant TRACS system offers an innovative approach to turnout panel management.

Designed with a primary focus on safety, the TRACS system eliminates the requirement for manual handling in hazardous settings, thereby significantly reducing the potential for accidents and injuries. Its remote-controlled operation allows operators to remain at a safe distance from active rail lines, meeting rigorous safety standards.

Additionally, TRACS introduces greater efficiency in turnout panel management by enabling self-loading onto road transport and providing adaptable movement capabilities. This streamlines the processes of extraction, transportation, and installation of turnouts and panels, effectively lowering overall project costs.

TRACS represents a substantial advancement in MOW technology. By emphasizing remote-operated safety features and improved operational efficiency, the system establishes a new benchmark for turnout handling. The TRACS solution exemplifies progress in MOW practices, offering enhanced safety, cost-effectiveness, and innovation across every project.

An innovative solution for turnouts & panel movement, installation and track construction.
Key Features of TRACS

Fully Remote-Control Operation
The TRACS system is operated entirely via remote control, allowing for precise manoeuvring and operation from a safe distance. This innovation significantly enhances safety by reducing the need for personnel to be in close proximity to active rail areas.

Instant Exclusion Zone Creation

TRACS creates an immediate exclusion zone around its operational area, ensuring that no unauthorized personnel can enter potentially hazardous zones. This feature greatly reduces the risk of accidents and enhances overall site safety during turnout panel removal and installation.

Versatile Track Gauge Compatibility

Whether the track gauge is narrow or broad, TRACS is engineered to handle turnout panels of any size and configuration. Its adaptability ensures that the system can be used across various railway networks without requiring modifications.

Efficient Self-Loading Capability
The TRACS system can autonomously load itself onto road transport vehicles, streamlining the logistics of moving the machine between job sites. This self-loading feature reduces downtime and transportation costs, making TRACS a highly efficient solution.

Advanced Movement Capabilities
TRACS is designed for superior manoeuvrability on the tracks. It can move along the track with turnout panels in tow and also navigate sideways to facilitate precise installation of points. This f lexibility allows for quicker and more accurate adjustments, minimizing the time required for track changes
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• Maximise efficiency.
• Save time.
• Save money


The TRACS are completely remote control, creating an instant exclusion zone and eliminating any handling issues.

The speed of Panel & Switch removal / Installation is critical during limited possession timescales to enable rework of the track foundation ahead of replacement of the rail and sleepers.

Affective Rail & Plant have designed and developed the TRACS lifting equipment to create a safe and highly efficient method of removing, Transporting and Installation of all types of Switches and crossing panels, regardless of the track gauge.

Used alongside our Transport system, large Panels and Switch assembliescan be transported from build area to site efficiently ready for install.
TRACS Performance Specification

A diesel powered, hydrostatically driven, remotely operated, tracked vehicle with a range of attachments for handling all lengths of Switch and Crossing track panels.

PERFORMANCE CHARACTERISTICS

• The TRACS machines are designed to work in multiples to handle any gauge of track Panel.
• Compact size and manoeuvrability enable easy transportation, rapid deployment, and demobilisation.
• Travels safely at gradients of 11º before alarm setting is triggered.
• Can easily cross all types of rail track.
• In the event of an main engine power failure, the TRACS machine can be moved off the rail infrastructure utilising its own built in recovery system.
SAFETY AND EFFICIENCY:

The TRACS system is engineered with a strong emphasis on safety. By removing the need for manual handling in potentially dangerous environments and creating secure exclusion zones, TRACS minimizes the risk of accidents and injuries. Its remote control operation further ensures that operators can maintain a safe distance from the rail line, adhering to stringent safety protocols.

In terms of efficiency, TRACS offers a transformative approach to turnout panel management. The ability to self-load onto road transport and its versatile movement capabilities streamline the entire process of removing, transporting, and installing turnout panels.
This not only reduces the time required for these tasks but also enhances operational efficiency and reduces overall project costs.

Conclusion:

The TRACS Turnout Remover and Carrier System represents a significant advancement in railway maintenance technology. By prioritizing safety through remote operation and instant exclusion zones, and enhancing efficiency with its self-loading and versatile movement features, TRACS sets a new standard for turnout handling. Embrace the future of railway maintenance with TRACS and experience unparalleled safety, efficiency, and innovation in every project.